Pilot Plant 2018-09-25T12:17:10+00:00

Pilot Plant

DS Triple offers unique and flexible pilot UHT systems for manufacturers (dairy, juice and specialty products), research institutes, universities as well as ingredient suppliers to the food and dairy industry.

The plant can be supplied with all current thermal treatment using both indirect as well as direct heating. The plant can be set up for treatments covering the ranges of HTST, ESL and full UHT of low acid and high acid liquid food products ranging from: milk, cream, desserts, puddings, soups and sauces, ketchup, plant based drinks and juice and beverage products.

The objective of the plant is to simulate the industrial production of liquid products using the various technologies to provide best possible scale-up information. The simulation and the data collected is meant to provide manufactures with effective means to ensure repeatability in pilot scale and reliable scalability.

All individual plant sections are connected to the centrally positioned flow plate, which allows for an extensive range of configurations where switching from one setup to another is simple and easily achieved by its logical and concise design.

To counter the issue of thermal losses the flow plate is shielded from heat loss, as it is integrated with the tubular heat exchanger and enclosed on the front side once it has been set up.

The plant consists of a significant number of heat exchanger modules in 3 m. length. A specific required heating surface area can be freely selected at any of the 7 individual tubular plant sections to match any unique heating surface area requirement.

The plant is equipped with two balance tanks, each holding 30 litres of product. The two tanks, both fitted with a small agitator, provide virtually loss free transition from water to product and reverse. An eccentric screw pump ensures high-pressure capability and reliable/stable flow for both high and low viscosity products with a minimum of shear.

Through innovative designs, detailed understanding of process needs, and precise engineering; our systems will simply deliver more to your business:

1. Focus on Safety
Designing a plant which is safe and easy to operate whilst simultaneously truly complying to all relevant European safety regulations and guidelines is a primary focus point and driver for DS Triple.

2. Optimized for Service and Maintenance
Practical easy and safe access to the plant for service and maintenance has been an equal important focus point during the design phase.

3. Innovative Plant Design
DS Triple has come up with a new design that reverses the traditional way of building pilot plants, by installing the service circuits and pumps along with the relevant valves collectively at the back allowing safer, better and easier access to all important parts of the plant. This ensures that the plant truly adheres to CE marking and provides for a favourable working environment for both operators and technicians.

Get the full brochure here (download pdf)

Pilot Plant

DS Triple offers unique and flexible pilot UHT systems for manufacturers (dairy, juice and specialty products), research institutes, universities as well as ingredient suppliers to the food and dairy industry.

The plant can be supplied with all current thermal treatment using both indirect as well as direct heating. The plant can be set up for treatments covering the ranges of HTST, ESL and full UHT of low acid and high acid liquid food products ranging from: milk, cream, desserts, puddings, soups and sauces, ketchup, plant based drinks and juice and beverage products.

The objective of the plant is to simulate the industrial production of liquid products using the various technologies to provide best possible scale-up information. The simulation and the data collected is meant to provide manufactures with effective means to ensure repeatability in pilot scale and reliable scalability.

All individual plant sections are connected to the centrally positioned flow plate, which allows for an extensive range of configurations where switching from one setup to another is simple and easily achieved by its logical and concise design.

To counter the issue of thermal losses the flow plate is shielded from heat loss, as it is integrated with the tubular heat exchanger and enclosed on the front side once it has been set up.

The plant consists of a significant number of heat exchanger modules in 3 m. length. A specific required heating surface area can be freely selected at any of the 7 individual tubular plant sections to match any unique heating surface area requirement.

The plant is equipped with two balance tanks, each holding 30 litres of product. The two tanks, both fitted with a small agitator, provide virtually loss free transition from water to product and reverse. An eccentric screw pump ensures high-pressure capability and reliable/stable flow for both high and low viscosity products with a minimum of shear.

Through innovative designs, detailed understanding of process needs, and precise engineering; our systems will simply deliver more to your business:

1. Focus on Safety
Designing a plant which is safe and easy to operate whilst simultaneously truly complying to all relevant European safety regulations and guidelines is a primary focus point and driver for DS Triple.

2. Optimized for Service and Maintenance
Practical easy and safe access to the plant for service and maintenance has been an equal important focus point during the design phase.

3. Innovative Plant Design
DS Triple has come up with a new design that reverses the traditional way of building pilot plants, by installing the service circuits and pumps along with the relevant valves collectively at the back allowing safer, better and easier access to all important parts of the plant. This ensures that the plant truly adheres to CE marking and provides for a favourable working environment for both operators and technicians.

Get the full brochure here (download pdf)

DS Triple A/S
F. L. Smidths Vej 9
8600 Silkeborg
Denmark

Tel: +45 87 22 11 11
Mail: sales@dstriple.dk